Understanding Kitting in Manufacturing
When used in manufacturing, the term “kitting” describes the process of assembling and arranging the components, supplies, and equipment required to produce a certain commodity or set of goods that will subsequently be sold to clients.
Consider product bundles, subassemblies, and assemblies.
The practice of combining smaller pieces to make a larger item that may be sold to customers is probably considered kitting. Kitting aims to simplify these procedures by putting everything you need conveniently at your disposal.
This may be used to retrieve and get ready the line items in a bill of materials (BOM) so they can be combined into a single stock-keeping unit (SKU) using manufacturing software. On the production line, it might only entail gathering the goods required for a product bundle.
Types of kitting in manufacturing
Material kitting and product kitting are the two primary forms of kitting used in manufacturing.
Here’s a brief description of each kind:
- The term “material kitting,” sometimes known as “parts kitting,” describes the process of assembling the many components, raw materials, and ingredients required to make a finished good for retail. This is the standard procedure used by manufacturing companies.
- Product Kitting: another name for product kitting, is the process of assembling completed items to make a new product with a distinct SKU. For instance, combining an undershirt with an over shirt to make a two-shirt combination that consumers may buy for less money than they would if they purchased the two things separately.
- It improves the effectiveness of activities. There is less downtime lost looking for what you need when it’s all at your fingertips to construct a product or finish a package. Remember how aggravating it is to realize halfway through a cake recipe that you are out of flour? Now contrast this with the simplicity of using a cake mix that comes with the box.
- Errors are decreased by kitting. When a product is assembled and ready to use, errors are more difficult to make. Better quality control is also made possible by kitting since fewer factors might result in uneven quality when everything is pre-kitted.
- Inventory control became simpler. Picking time is sped up by kitting, which combines many SKUs into one. There are more assemblies. Furthermore, counting the kits rather than adding up all the parts needed to make a product is just faster.
- Increased output. Productivity increases when everything is in its right place. Less time lost assembling parts allows production processes to run more quickly and efficiently, allowing your team to do more tasks in a given day.
- It lowers the cost of production. The labor involved in producing a product has a significant impact on its manufacturing cost. The time savings that result from having easier access to assembled or sub-assembled parts can be translated into cost reductions, which can increase your profit margins.
Five useful advantages of kitting
The following are the top 5 advantages of kitting:
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